LTZC Slewing Bearing for 2000-ton Fixed Fifting Equipment

Project Background:

With the continuous advancement of engineering equipment and increasing technical demands, LTZC is committed to providing more efficient and robust slewing bearing solutions for large lifting equipment. The slewing bearing delivered in this project has an outer diameter of 10.87 meters, setting a new record as LTZC's largest slewing bearing to date. It is applied to 2000-ton fixed lifting equipment, providing vital support for the stability, load-bearing capacity, and operational efficiency of the equipment.

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Project Goal:

The goal of this project is to provide a slewing bearing with higher load-bearing capacity and enhanced stability for 2000-ton fixed lifting equipment while ensuring the product's reliability in complex operating environments. Through technological innovation and high-precision manufacturing, LTZC slewing bearings not only meet the demands of lifting equipment but also improve the overall operating efficiency and safety of the entire equipment system.

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Technical Highlights:

  1. Structural Design Innovation:
    The slewing bearing delivered in this project uses an integral three-row roller structure. Compared to traditional needle roller or single-row designs, the three-row roller structure significantly enhances load-bearing capacity and stability, making it ideal for large lifting equipment operating in complex environments.

  2. Specification Breakthrough:
    The outer diameter of the slewing bearing reaches 10.87 meters, breaking LTZC's previous size records. This allows the bearing to better meet the stringent rotation accuracy and load-bearing requirements of 2000-ton equipment, improving overall equipment performance.

  3. Improved Load-Bearing Capacity:
    The design focuses on strength, compression resistance, and durability, ensuring the slewing bearing remains stable under high load and long-term operation. This significantly enhances the safety and long-term performance of the equipment.

  4. Manufacturing Process:
    High-precision processing technology ensures that each roller and contact surface achieves optimal matching, reducing friction and wear. This improves the operational efficiency and service life of the equipment.

Application Field:

This slewing bearing is primarily used in 2000-ton fixed lifting equipment, which is widely deployed in ports, construction sites, metallurgy industries, and other fields requiring heavy-duty lifting. As a critical component of lifting equipment, the performance of the slewing bearing directly impacts the stability and operational efficiency of the equipment. Therefore, its technological improvement is crucial for the overall performance of the equipment.

Project Implementation:

  1. Design and Manufacturing:
    From the design stage, the project underwent multiple optimizations. Combining actual application needs and technical standards, every manufacturing step was meticulously planned. All technical indicators were rigorously tested and inspected to ensure the product quality meets industry-leading standards.

  2. Delivery and Installation:
    During the delivery process, LTZC provided the customer with detailed installation and maintenance manuals. Professional technicians were dispatched to guide the on-site installation, ensuring the slewing bearing's installation accuracy and the equipment's operational effectiveness.

  3. After-Sales Service:
    To ensure the long-term stability of the equipment, LTZC offers comprehensive after-sales service, including regular inspections, technical support, and fault diagnosis, ensuring that any issues encountered by the customer are resolved promptly.

Project Results:

  1. The 10.87-meter outer diameter slewing bearing was successfully delivered and applied to the 2000-ton fixed lifting equipment, marking a significant breakthrough in LTZC's slewing bearing technology.

  2. It enhanced the overall performance and service life of the equipment, providing customers with more efficient and safer lifting solutions.

  3. The successful delivery and application of the project further solidified LTZC's technical leadership in the large-scale slewing bearing industry.

Conclusion:

This project not only set a new record for the largest LTZC slewing bearing but also successfully met the demanding requirements of 2000-ton fixed lifting equipment through its innovative design and superior manufacturing process. The successful delivery and application of this project reinforce LTZC’s leading position in the large lifting equipment slewing bearing industry and provide valuable experience for future similar projects.

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